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3DPrintronics

Made-to-drawing manufacturing

Customised Aluminium Extrusion Profiles

We manufacture custom aluminium extrusion profiles to your drawing, creating a new cross-section when a standard profile won’t fit.

A custom aluminium camera rail beneath an inspection drone, with its cross-section drawing and a cut sample.
From your design to a mission critical aluminium profile - we make it for you

What we do

A new shape, not just a new length

A custom die forms the shape you see at the cut end. Features such as mounting flanges, ribs and channels can run along the full length of the part. That can make a design easier to assemble or reduce the need to add separate parts.

If you only need a standard V Slot, T Slot or C Beam profile cut to size, use our existing extrusion ordering tool instead.

Illustrative applications

What could you build?

A few examples of how the cross-section can do more than just hold the part together.

Open aluminium controller enclosure with raised cooling fins and a circuit board sliding into internal guide slots.

Hardware, electronics & automation

A housing that guides the circuit board

Internal rails let a circuit board slide into place, while external fins help dissipate heat. Both features are formed in the same profile.

  • Defence & aerospace startups

    Ground-test equipment rail

    A profile with built-in mounting channels lets teams reposition sensors or instruments on a test fixture.

  • Furniture manufacturers

    Shelving upright with hidden fasteners

    A recessed channel hides fixings behind the face of the upright for a cleaner assembled finish.

  • Art, exhibition & display companies

    Display frame with integrated wiring

    One groove holds the panel while a separate channel keeps lighting cables out of sight.

How it works

From drawing to quotation

  1. Share the requirement

    Send a cross-section drawing or sketch, or tell us what the profile needs to do.

  2. Review it with us

    We’ll check whether your design can be extruded and flag any dimensions or details we need to confirm.

  3. Review the quote

    For a feasible design, we’ll discuss tooling, minimum order quantity, pricing and expected lead time before you decide.

Profile enquiries

Tell us what you need to make

A sketch is enough to start a conversation. You can attach it to your email if it’s ready.

Call or WhatsApp: +91 99908 38500

What to include

  • What the profile is for
  • Approximate quantity and length per piece
  • A cross-section drawing or sketch, if available
  • Alloy, finish or critical tolerances, if known

Working with a confidential design? Contact us first to discuss how to share it.